Our Process
Sozo Design - An Industrial Design Company

3D Scanning: Capturing Every Detail
3D scanning is the initial step in transforming a physical object into a digital model. Using advanced technology such as laser scanners, structured light scanners, or photogrammetry, we capture precise measurements and intricate details of the object. This process creates a high-resolution 3D digital representation, essential for accurate modelling and manufacturing.
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High Precision: Captures intricate details and measurements accurately.
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Versatility: Suitable for a wide range of objects, from small parts to large structures.
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Efficiency: Speeds up the design process by providing a detailed and accurate digital model quickly.
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3D Modelling: Designing with Precision
Once the object is scanned, the data is imported into 3D modelling software. Here, our designers refine and enhance the model, ensuring it meets all specifications and design requirements. This step allows for modifications, improvements, and the addition of new features, providing a perfect blueprint for manufacturing.
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Customization: Allows for easy modifications and design iterations.
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Accuracy: Ensures the final model is precise and meets all design criteria.
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Visualization: Provides a clear and detailed view of the final product before manufacturing.
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SLS Manufacturing: Turning Models into Reality
Selective Laser Sintering (SLS) is a cutting-edge additive manufacturing process that uses a laser to fuse powdered material layer by layer, creating a solid object directly from the 3D model. SLS is ideal for producing complex geometries and durable parts with high precision and excellent mechanical properties.
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Complex Geometries: Capable of producing intricate designs that are difficult or impossible with traditional methods.
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Durability: Produces strong, functional parts with excellent mechanical properties.
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Efficiency: Reduces material waste and allows for rapid prototyping and production.
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Superior Strength: SLS produces parts with excellent mechanical properties and strong inter-layer bonding.
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Surface Quality: SLS parts generally have a smoother finish with minimal post-processing required.
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Design Freedom: Capable of producing complex and intricate designs without the need for support structures, allowing for greater creative flexibility.
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Why we don't use 'Hobbyist' FDM Printing
While Fused Deposition Modelling (FDM) is a popular and accessible 3D printing method, it has several limitations:
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Surface Finish: FDM often results in visible layer lines, requiring additional post-processing for a smooth finish.
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Mechanical Properties: FDM parts typically have weaker inter-layer bonding, resulting in reduced strength compared to SLS.
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Complexity: Limited ability to print complex geometries due to the need for support structures.
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By integrating the latest technology in 3D scanning, modelling, and SLS manufacturing, we ensure that any design can be brought to life with precision, efficiency, and superior quality.

Most custom mount companies that use 3d printing technology as their manufacturing process use basic hobbyist level FDM printing.
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This leaves unsightly layer lines and uses prototyping materials such as PLA that just aren't meant for long term functional parts.
Here at AVM we use the latest technology in Advanced Manufacturing, SLS printing. This process enables commercial grade printing on the highest end machines, allowing us to produce products with superior accuracy, minimal to no layer lines, high strength end use parts using engineering grade materials such as nylon.